Thursday, 5 April 2018

Stepper Motor Linear Actuators - New Products Coming Soon!


Over the years, we've built our micro linear actuator offering to more than 160 unique models. Like most companies, we act on feedback from our customers and try to develop products that will suit their needs.

Today, I'm going to give you a look at our latest product in development - a new line of rod stepper actuators and track stepper actuators.


What Is A Stepper Linear Actuator?


A stepper actuator is simply a linear actuator that uses a stepper motor instead of a standard DC motor. Stepper motors are a different type of DC motor that is capable of far higher accuracy than standard DC motors. 

Normal DC motors will spin until the power to the motor is switched off somehow. This can be via a standard button or rocker switch or an end limit switch. The key is that it will turn until it is deenergized.

A stepper motor can be commanded to an exact position. When commanded, it will go to that position and then stop.


Basically, it takes the full rotation of the motor and breaks it down into hundreds of steps. Each step is a position that you can command the motor to.


Why Stepper Actuators?


Stepper actuators are not a new concept. There are lots of companies out there that produce larger or much more expensive stepper actuators. 

Over the years we have found that one thing our customers ask for regularly is more precision. Though it's possible to achieve reasonable precision from a DC motor, many medical, robotics or other positioning applications require higher precision than our DC actuators can offer. This is why we started developing this new line.

The Actuonix line of micro stepper actuators will be unique in that the cost (though not yet released), will be lower than anything previously available.


How To Control A Stepper Actuator


We have decided that rather than building our own stepper control board/software solution, we will be offering a control board from Pololu, a trusted brand in micro-electronics. The Pololu Tic T825 will be available for purchase in our store at the same time as the stepper actuators.


When Will This New Line Be Released?


At this time, we can't say exactly when our stepper actuators will be available, though it will be sometime this year. Product development takes time and as with all of our models, the stepper line will be the result of thorough testing and revision to ensure that we're putting out the absolute best product that we can.

That said, if you have a project that you feel would be a good fit for this new line of actuators, feel free to reach out to mikeg@actuonix.com and we will see what we can do to get you an early release model in exchange for some feedback on the product and photos of the actuator in your application.


Tuesday, 13 March 2018

How To Control A Linear Servo Using A DMX Stage Lighting and Special Effects System

There are dozens of different ways to drive servos and linear servos. We semi-regularly hear about systems that we're not familiar with.

Recently, we had a customer inquire about whether or not our linear servos work with a DMX Stage Lighting system. We'd never been asked that before, so we did some research.


What is a DMX Stage Lighting System?

The DMX type system is a popular standard in performing arts and commercial lighting. DMX stands for 'Digital Multiplex'. Basically, this means that the many channels in the system are transmitted through a single cable.

 Complex lighting and effect routines can be programmed or manually controlled with these systems.  Being that micro linear actuators are an ideal size for physical effects, the ability to control these with the same system is a great convenience.

Which Actuators Should I Use With A DMX System?

Actuonix -R actuators are your best bet. These can be easily connected using a DMX Servo Controller.  There are a number of companies offering a wide array of these controllers.  Only need to control a single actuator, then a single channel controller will work. Need more? no problem, choose a 4, 8, or even 96 channel controller.

For higher power and speed, Actuonix P16-P and T16-P type actuators can also be connected to a DMX Servo controller(An LAC interface board is needed for each).


When choosing a controller, keep in mind our L12/PQ12 -R's need at least 0.5A per actuator (1A per L16-R actuator).  If your DMX servo controller is not able to supply sufficient current, an external power supply can be used.

Instead of connecting the actuator's red wire to the DMX servo controller, you will connect it to an external DC power supply.  The external DC power supply ground wire must also be connected to the actuator's black wire.

Where To Buy A DMX Servo Controller?

There are several online stores that carry servo controllers that work with the DMX system. See below for some links to servo controllers.

A few suppliers of DMX Servo Controllers:

https://nodna.de/USB-DMX-8-channel-Digital-Output-Module (noDNA is an Actuonix Distributor)

Hopefully this article has given you an idea of how to get started with using a DMX system to drive linear servos. If you need assistance choosing a servo or actuator that will suit your project, please contact our sales team at sales@actuonix.com or at 1-888-225-9198 and we'll be happy to assist you.
Wednesday, 21 February 2018

How To Control A Linear Servo With Your Phone Via Bluetooth


We use our phones for much of what we do these days, but did you know that you can control a linear servo with your cell phone?

There are dozens of different ways to control linear actuators. From simple switches to more complex PLCs, RC control and arduino - no matter what you're trying to build, there's a control type to suit your needs.

After seeing a video on YouTube demonstrating how to control a servo with bluetooth and an android phone, I thought it would be fun to do something similar with a linear servo.

We've never covered this before because our wireless linear actuator remote control is a good solution for most who want to drive their actuator remotely.

If you want to control your linear servo using your cell phone or tablet and bluetooth, you can build your own setup just like we've got here for around $150

Step 1 - Collect Your Parts

Linear Servo Bluetooth Control Circuit Parts
Bluetooth Linear Actuator Circuit

Now that you have your parts, it's time to get cracking on putting it all together. In this example, I'm using two different power supplies - one for the arduino board, and one for the actuator. The actuator will function driven directly from an Arduino board but generally it is recommended to power it separately.

This can be accomplished using just an HC-05 bluetooth module but it's easier to just get the shield, plug it in and you're good to go.

Step 2 - Wire Up Your Circuit

linear actuator bluetooth


Step 3 - Download The App

You'll need to download a servo motor control app to your device. There are quite a few apps out there, we're using Arduino Servo Motor Control. Of the ones we tried, this one was the most reliable. It can be found here.

Step 4 - Upload Your Code

You're going some arduino code to control your servo. Fortunately the developer of the Arduino Motor Control app offers a simple bit of code that makes it simple to get going if you're not good with code (like me). There is a link to the code sample on the app's description here.

Step 5 - Connect Your Phone To The Bluetooth Module

I don't go into detail about how to accomplish this but it's more or less the same as connecting any other bluetooth device to your phone. The documentation for the both the bluetooth module and shield can be found under the 'Useful Links' tab on the RobotShop product page.

Step 6 - Build Something Awesome

Now you're connected, you can use the app to drive your linear servo in and out using the slider within the app.


Here is a video demonstrating the setup outlined above.


Thursday, 25 January 2018

Electric vs. Pneumatic Actuators



When it comes to designing a motion-enabled machine, engineers often have to decide between different types of actuators. Two of the most common actuators available are Electric and Pneumatic.

 A linear actuator is a fairly common device that is capable of moving a load in a straight line. It converts energy into mechanical movement to achieve some purpose.

That said, engineers developing new machines and processes need to consider a wide range of variables when deciding which device will best suit their purpose.

Linear actuators are available in dozens of different styles and choosing which to use in a project is no easy task. Pneumatic and electric actuator systems are very different and one can not easily be replaced with the other. Of course, each technology has it's advantages and disadvantages. That's what we're going to cover in this post.

Should you use electric or pneumatic actuators in your industrial application? It can be a complicated decision to make, as they're functionally similar, but have some key differences.


Pneumatic Linear Actuator

Pneumatic actuators are cylinders that are driven by compressed air. They are best suited to applications that require a high force and speed with a defined stroke. The pros and cons of pneumatic linear actuators include:


Advantages

  • Tend to be inexpensive when compared to other actuator systems
  • Great for large systems with many actuators. Typically with pneumatic systems, the more actuators in the system, the lower the cost per unit to maintain
  • High force and small size

Disadvantages

  • Not ideal for applications that require different stroke lengths at different times. They tend to operate from end of stroke to end of stroke
  • Not ideal for applications where precision positioning is required
  • Air lines that are required to run a pneumatic system tend to make the system less reliable.

Screw Drive Electric Actuators

A screw drive actuator takes the rotational force of an electric motor (brushed, stepper or AC) and converts it to linear motion by driving a nut in and out along a threaded screw. Usually this is through a gearbox to allow customization of the power/speed ratio.

Electric linear actuators are best suited to applications where precise positioning, unit customization or a wide range of control options is required. They tend to have a lower cost for small-scale operations as it's not necessary to run a compressor and air lines.


Advantages

  • Different motor options available depending on your needs. Brushed DC actuators are powerful and fairly accurate whereas stepper motors have less force, but operate with higher preceision
  • Lower cost on a moderate scale
  • Wide range of control options
  • Lower maintenance than pneumatic systems as there are no air lines to rupture

Disadvantages

  • Electric actuators have more components within the device, and can have a higher unit cost than pneumatic.
  • Not always well suited for high-speed applications.
  • Tradeoff between speed and force.

Choosing What's Right For You

When comparing the benefits of electric vs. pneumatic actuators, it's important to look at the component costs and life expectancy of each system. While the initial cost of electric actuators can be higher due to their modular design, maintenance and other operational costs associated with pneumatic systems tend to be considerably higher. There's also the downtime and hassle associated with identifying and repair air leaks in a complex pneumatic system.

We believe that for most small-mid-size operations, installing electric actuators can result in considerably lower costs over time.

If you would like to some help choosing which type of system is right for your project, give our experienced sales team a call or email, they will be happy to assist you.
Thursday, 18 January 2018

How To Change An Actuator Rod End-Tip



actuator end tip

No matter how much we expand our product offering, it's impossible to have the exact solution for every single application. Every now and then our customers contact us asking about ways that they can modify their device to better suit their needs.

One of the more common requests that we get is from customers who want to change their actuator's end tip. Fortunately, this is possible and fairly simple.


All of our micro linear actuators come with a standard clevis end tip installed. Additionally, we include a threaded end tip with our hardware kit to give you a different option for mounting. 

Engineering a motion solution can be difficult, and it can be more so if you're restricted to using a specific actuator end tip. Over the years, we have had several of our customers build their own custom end tip solutions. 

This opens up a new realm of possibility as you can choose to make your tip any size and shape you like according to your specifications. You can also create your end tip from a material that suits your needs. 

Our stock units come with plastic tips, but you can make end tips from different plastics, aluminum, brass or whatever you like. If you want to make your own end tip, the internal thread designation is M8x1.25. 

The actuator end tip is screwed into the end of the shaft, which in turn is threaded onto a delrin fiberglass drive nut within the actuator.

Incorrect removal or installation of the end tip can damage this nut. There are a few steps that are vital to ensuring that you do not damage your actuator while attempting to modify or replace the tip. I'm going to cover them below. Please follow this procedure closely.

If you'd rather watch the process, here's a video on how to change a linear actuator end tip.


1. Extend the actuator to it's full outward stroke.

2. Grip the actuator shaft firmly with your fingers - It is very important to stabilize the shaft against rotation at this point. The internal drive nut inside the actuator can not tolerate much rotary force and can be broken by a firm twisting motion, rendering your actuator useless. 

3. Using a screwdriver or other object, turn the end tip counterclockwise to release the tip.

4. Follow the same procedure to install your new end tip. The torque specification for the end tip is 7 inch pounds. If you do not have a small torque wrench handy, it's best just to tighten it finger tight to avoid busting your drive nut. That's all.

That it! Replacing your actuator end tip is a pretty simple process that can help simplify your design and meet your specific goals.

Need help with choosing the best actuator for your project? Give us a shout at sales@actuonix.com or call us at 1-888-225-9198.


Tuesday, 12 December 2017

Custom Linear Actuators

Custom linear actuators

Do you need a custom linear actuator for your next product or project? Actuonix Motion Devices can help. We pride ourselves on manufacturing the largest selection of affordable micro actuators available. Even still, we regularly get requests from customers who require a custom actuation solution that is outside of our regular range of products.

Custom Linear Actuators That Meet YOUR Specifications

At Actuonix, we manufacture all of our products. Unlike some of our competitors, our team of engineers designs every piece of our actuators from our headquarters in Western Canada. Because we control the entire production process, we can alter our designs to suit your needs.

Do Custom Electric Actuators Require A Minimum Order Quantity?

Yes, we require a minimum MOQ of 500 for basic actuator modifications. The MOQ may be more or less depending on what your particular needs are. Below are some examples of customizations that we can produce with a minimum order quantity of 500 units.

Change Electrical Connector

There are lots of different types of connectors out there. If you're installing many actuators in your project, it might be worth having us customize a cable for you. Installing a custom linear actuator cable to match what's already available on your device will save you time and money.

Longer Or Shorter Connection Wire

Not only can we change the cable, we can also customize the length of the cable. Whether you want your cables to be 2 inches or 20 inches, we can work with you to produce a custom cable that will work for your application.

Modifying Limit Switch Position

Our internal limit switches are non-adjustable. There are other ways to limit the stroke of your actuator that might work for you. If you're ordering a large quantity of linear actuators and you want to limit the stroke without the use of external switches or an LAC board, talk to our sales team about modifying a stock product to your specifications. We will have the switches repositioned at our factory.

Shortening Actuator Stroke 

If simply limiting actuator travel wouldn't work for you, and you need a device with a physically shorter stroke than what we offer, we can do that as well. We do this type of actuator customization for our existing customers already and know the process inside and out.

Custom Rod End Attachments

All of our micro linear actuators (with the exception of our NXT and T16 lines) come with the stock clevis end tip. You will also find a threaded end tip inside the included hardware kit. Most of our clients are able to make one of these tips work for them. If however, you require a different means of attachment, we can work with you to design an end tip that will integrate seamlessly into your design.

Fitting A Motor/Gearbox With A Custom Gear Ratio

Though our line of electric actuators comes with a variety of gearing options, there are others available. We can work with our motor supplier to provide actuators with a custom gear ratio to better suit your force and speed requirements.

Changing Lubricants To Facilitate Low-Temp Operation

If you are planning on operating our miniature actuators in an extreme environment, you may need to order devices with a custom gear oil to facilitate low-temperature operations. The stock gear oil works well in a wide range of temperatures but can become too thick when subjected to extremely low temperatures.

In addition to the linear actuator customizations mentioned above, we can make more significant design alterations up to and including designing an entirely new product. The minimum order quantity for major customization begins at 2000 units.

If you're looking for an affordable custom actuator for your next product design, you're in the right place. Nobody can match Actuonix's selection of actuators. And if none of our 164 stock models works for you, we can make something that will, and we can do it within your budget.

We want to you get the right micro linear actuator for your needs, at the an affordable price. That's why we included a complete mounting hardware kit with every actuator we sell. Other companies charge $8-10 for just the hardware kit. 

Contact us today to learn more about our custom linear actuator solutions.


Wednesday, 6 December 2017

How To Use Relays To Control Linear Actuators

linear actuator with relay


In this post I'm going to go over how to use a relay to control the motion of a linear actuator. I'll cover not only how to use a relay to control your actuator, but also some situations where you might want to. We offer a simple relay kit in our store that is designed to work with electric micro linear actuators.

For larger projects, there are relay boards available with 2, 4 and even 8 channels. You can find larger relays at RobotShop.

What Is A Relay

A relay is simply a switching mechanism. It allows you to control a big switch with a smaller switch without the current of the primary load running through the smaller switch. 

This is important in applications where only a small amount of current is available to control a switch as well as applications where the switch you want to use is not rated for the current your load requires.

How A Relay Works

As I mentioned above, a relay adds a second switch into your system. Basically, a relay is just a switch that is controlled by a smaller switch.

They work by using a small current form the input source to activate an electromagnet. The electromagnet pulls a switch and allows a higher current to flow through the opposite side of the relay. It's a cheap and effective way to switch a larger load.

Why Use A Relay

Sometimes you want or need to use a switch that is not rated for the load of the device you're working with. This requires a relay to switch the higher load. 

Another example is if you're using a microcomputer or microcontroller such as a Raspberry Pi or an Arduino. They are only capable of a very small electrical output. A relay would be required to handle any significant electrical load.

If you're interested in driving a single actuator via Arduino. Our -R series linear servos might be a better option for you. Many Arduino boards are capable of driving one actuator directly off the board and since they're a plug and play replacement for standard rotary servos, they're easy to use.

 Some Examples of When You Might Want To Use A Relay

Vehicle Applications

Relays are popular for vehicle automation applications. They are ideal because it's possible to tap into an existing circuit within the vehicle to use as a switch for the relay. An example would be if you're using actuators to drive pop-up headlights, a relay could activate them when you turn on your headlights or even your ignition.

The low-power side of a relay draws very little current so it's often possible to tap into an existing circuit without drawing too much current for the circuit to handle.

Low-Current Applications

This could be any microcontroller application. We have thousands of customers using our actuators with Arduino. Adding in a relay kit makes switching power on and off safe and fairly simple. 

Momentary Applications

By using our DPDT relay, you can make your actuator extend with the push of a button, and retract automatically when you release the button. By reversing the actuator's two leads, it's possible to reverse this effect. This would cause the actuator to remain extended full-time, and retract at the push of a button.

How To Connect The Actuonix Relay Kit

I've included a wiring diagram below that shows you exactly how to connect your actuator to the Actuonix relay kit. These wiring instructions remain the same whether you're using a latching or momentary switch.


linear actuator relay


We filmed a video recently to demonstrate how you can use our DPDT relay kit to actuate your device momentarily and have it retract automatically.

Our actuator relay kit is just one of the many linear actuator accessories we carry. In our store you'll find a full line of actuator controllers, switches and accessories to make sure that you can control your device the way that you want to.

Are you planning to use a linear actuator in your next project but need some help choosing the right device for you? Give our experienced sales team a call at 1-888-225-9198. They will be happy to assist you.